Devising a comprehensive technology for treating industrial iron sulfate-containing effluents of galvanic production
DOI:
https://doi.org/10.15587/1729-4061.2023.291383Keywords:
electrodialysis, galvanic effluents, iron sulfate-containing solutions, three-chamber electrolyzer, ferrite methodAbstract
The object of the research is complex electrochemical and ferritic decontamination of iron sulfate-containing waters. Processing of liquid waste is carried out by electrochemical treatment using two- and three-chamber electrolyzers. This paper investigates the processes of electrodialysis purification of simulated solutions with an FeSO4 compound concentration of 5 g/dm3 and an H2SO4 compound concentration of 300–2100 mg-equiv/dm3. A plate made of stainless steel was used as the cathode, and a plate made of titanium covered with ruthenium oxide and lead was used as the anode. It is shown that the highest current yield of electrodialysis products of 84.5 % was obtained when using a three-chamber electrolyzer with MA-41 anion exchange membranes. It was found that when using the specified electrolyzer, the concentration gradient, the value of which is directly proportional to the difference in the concentrations of the initial solutions filled with the electrode chambers, has a significant effect on the process of separation of impurities. It is shown that for a two-chamber electrolyzer, the current output reaches 72 %, which is explained by the harmful effect of a significant concentration gradient and is manifested in the rapid mechanical blocking of the membrane and the slowing down of the ion migration process, as well as the increase in energy consumption. In a two-chamber electrolyzer, H2SO4 with a concentration of 18.3 % was obtained, which is suitable for repeated use in etching baths. It was found that as a result of electrodialysis separation and additional oxidation, it is advisable to use concentrated iron sulfate solutions for obtaining ferrite material of a crystalline structure with particle sizes of 2–20 μm. Within the framework of the circular economy, an ecologically safe technology for decontamination of industrial iron-containing sulfate solutions of galvanic production using a complex of electrodialysis and ferrite methods is proposed
References
- Korchemlyuk, M., Arkhipova, L., Kravchynskyi, R. L., Mykhailyuk, J. D. (2019). Anthropogenic influence from point and diffuse sources of pollution in the Upper Prut River basin. Naukovyi Visnyk Natsionalnoho Hirnychoho Universytetu, 1, 125–131. doi: https://doi.org/10.29202/nvngu/2019-1/12
- Monastyrov, M., Prikhna, T., Halbedel, B., Kochetov, G., Marquis, F. D. S., Mamalis, A. G., Prysiazhna, O. (2019). Electroerosion dispersion, sorption and coagulation for complex water purification: Electroerosion waste recycling and manufacturing of metal, oxide and alloy nanopowders. Nanotechnology Perceptions, 15 (1), 48–57. doi: https://doi.org/10.4024/n24mo18a.ntp.15.01
- Custodio, M., Peñaloza, R. (2021). Evaluation of the Distribution of Heavy Metals and Arsenic in Inland Wetlands (Peru) Using Multivariate Statistical Methods. Ecological Engineering & Environmental Technology, 22 (3), 104–111. doi: https://doi.org/10.12912/27197050/135522
- Frolova, L. (2019). Using of spent etching solution to obtain yellow ferric oxide pigments. Modern Problems of Metalurgy, 1 (21), 82–86. doi: https://doi.org/10.34185/1991-7848.2018.01.13
- Environment of Ukraine 2020. Statistical Publication. State Statistics Service of Ukraine. Available at: https://ukrstat.gov.ua/druk/publicat/kat_u/2021/zb/11/Dovk_20.pdf
- Natsionalna dopovid pro stan navkolyshnoho pryrodnoho seredovyshcha v Ukraini u 2021 rotsi. Ministerstvo zakhystu dovkillia ta pryrodnykh resursiv Ukrainy. Available at: https://mepr.gov.ua/wp-content/uploads/2023/01/Natsdopovid-2021-n.pdf
- Dvostoronnie spivrobitnytstvo u sferi upravlinnia vodnymy resursamy. Derzhavne ahentstvo vodnykh resursiv Ukrainy. Available at: https://davr.gov.ua/transkordonne-spivrobitnictvo
- Shabliy, T., Gomelya, M., Kryzhanovska, Y., Levytska, O. (2020). Utilization of Sodium Chloride Solutions to Obtain Ferrous Chlorides. Journal of Ecological Engineering, 21 (8), 177–184. doi: https://doi.org/10.12911/22998993/126966
- Trus, I., Radovenchyk, I., Halysh, V., Chuprinov, E., Benatov, D., Hlushko, O., Sirenko, L. (2022). Innovative Method for Water Deiron Ions Using Capillary Material. Journal of Ecological Engineering, 23 (3), 174–182. doi: https://doi.org/10.12911/22998993/145467
- Ivanenko, O., Radovenchyk, V., Radovenchyk, І. (2020). Neutralization of carbon monoxide by magnetite-based catalysts. Technology Audit and Production Reserves, 5 (3 (55)), 24–28. doi: https://doi.org/10.15587/2706-5448.2020.214432
- Khokhotva, O., Butchenko, L., Gomelya, N. (2018). The use of modified and composite ferritic sorbents for selective extraction of Cu2+. Technical Sciences and Technology, 1 (11), 264–272. doi: https://doi.org/10.25140/2411-5363-2018-1(11)-264-272
- Kochetov, G., Samchenko, D., Kolodko, A., Kovalchuk, O., Pasko, A. (2018). Development of technology of industrial wastes treatment products disposal by ferritization in the matrix of alkali-activated cements. Technology Audit and Production Reserves, 6 (3 (44)), 31–35. doi: https://doi.org/10.15587/2312-8372.2018.152615
- Trus, I., Radovenchyk, I., Halysh, V., Skiba, M., Vasylenko, I., Vorobyova, V. et al. (2019). Innovative Approach in Creation of Integrated Technology of Desalination of Mineralized Water. Journal of Ecological Engineering, 20 (8), 107–113. doi: https://doi.org/10.12911/22998993/110767
- Gomelya, N., Hrabitchenko, V., Trohimennko, A., Shablij, T. (2016). Research into ion exchange softening of highly mineralized waters. Eastern-European Journal of Enterprise Technologies, 4 (10 (82)), 4. doi: https://doi.org/10.15587/1729-4061.2016.75338
- Akhter, M., Habib, G., Qamar, S. U. (2018). Application of Electrodialysis in Waste Water Treatment and Impact of Fouling on Process Performance. Journal of Membrane Science & Technology, 08 (02). doi: https://doi.org/10.4172/2155-9589.1000182
- Shabliy, T., Ivanenko, O., Plashykhin, S., Pavliuk, N., Safiants, A., Sidorov, D. (2023). New Approaches to Comprehensive Electrochemical Processing of Sulfate-Chloride High-Mineralized Wastewater Treatment Residues. Architecture, Civil Engineering, Environment, 16 (3), 171–180. doi: https://doi.org/10.2478/acee-2023-0044
- Radovenchyk, V. M., Ivanenko, O. I., Radovenchyk, Ya. V., Krysenko, T. V. (2020). Zastosuvannia ferytnykh materialiv v protsesakh ochyshchennia vody. Bila Tserkva: Vydavnytstvo O. V. Pshonkivskyi, 215. Available at: https://eco-paper.kpi.ua/CONTENT/literatyra/ferity_mono.pdf
- Samchenko, D. N., Kochetov, G. М., Vasiliev, A., Derecha, D. A., Skirta, Y. B., Lastivka, O. V. (2022). Energy-saving technology for processing of exhausted etching solutions with obtaining of ferromagnetic compounds. Environmental Safety and Natural Resources, 43 (3), 22–34. doi: https://doi.org/10.32347/2411-4049.2022.3.22-34
- Yemchura, B., Kochetov, G., Samchenko, D., Pakhomov, D., Puzanov, A. (2023). Study of the kinetics of the extraction of zinc ions from wastewater by ferritization. Problems of Water Supply, Sewerage and Hydraulic, 42, 13–18. doi: https://doi.org/10.32347/2524-0021.2023.42.13-18
- Kochetov, G., Prikhna, T., Kovalchuk, O., Samchenko, D. (2018). Research of the treatment of depleted nickelplating electrolytes by the ferritization method. Eastern-European Journal of Enterprise Technologies, 3 (6 (93)), 52–60. doi: https://doi.org/10.15587/1729-4061.2018.133797
- Gomelya, M., Shabliy, T., Radovenchyk, I., Overchenko, T., Halysh, V. (2019). Estimation of the Efficiency of Ammonia Oxidation in Anolyte of Two-Chamber Electrolyzer. Journal of Ecological Engineering, 20 (5), 121–129. doi: https://doi.org/10.12911/22998993/105337
- Melnyk, L., Goncharuk, V. (2009). Electrodialysis of solutions containing Mn (II) ions. Desalination, 241 (1-3), 49–56. doi: https://doi.org/10.1016/j.desal.2007.11.082
- Nabyvanets, B. Y., Osadchyi, V. I., Osadcha, N. M., Nabyvanets, Yu. B. (2007). Analitychna khimiya poverkhnevykh vod. Kyiv: Naukova dumka, 456. Available at: https://www.nas.gov.ua/UA/Book/Pages/default.aspx?BookID=0000002073
- Mane, R. S., Jadhav, V. V. (Eds.) (2020). Spinel Ferrite Nanostructures for Energy Storage Devices. Elsevier. doi: https://doi.org/10.1016/c2018-0-04420-5
- Kefeni, K. K., Msagati, T. A. M., Mamba, B. B. (2017). Ferrite nanoparticles: Synthesis, characterisation and applications in electronic device. Materials Science and Engineering: B, 215, 37–55. doi: https://doi.org/10.1016/j.mseb.2016.11.002
- Chkavro, Z., Antoniuk, N. (2014). Theory and practice of coagulant application in water treatment technology. Naukovi zapysky NaUKMA. Khimichni nauky i tekhnolohiyi, 157, 65–78. Available at: http://nbuv.gov.ua/UJRN/NaUKMAchem_2014_157_13
- Zlobin, I. O., Zubrychev, L. S. (2009). Perevahy novykh zalizovmisnykh koahuliantiv. Haluzeve mashynobuduvannia, budivnytstvo, 2. Available at: https://reposit.nupp.edu.ua/bitstream/PoltNTU/8283/1/Znpgmb_2009_2_35.pdf
- Council Directive 96/61/EC of 24 September 1996 concerning integrated pollution prevention and control. Available at: https://eur-lex.europa.eu/legal-content/EN/TXT/?uri=CELEX%3A31996L0061
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2023 Serhii Dovholap, Nikolai Gomelya, Olena Ivanenko, Svetlana Frolenkova, Tatiana Shabliy
This work is licensed under a Creative Commons Attribution 4.0 International License.
The consolidation and conditions for the transfer of copyright (identification of authorship) is carried out in the License Agreement. In particular, the authors reserve the right to the authorship of their manuscript and transfer the first publication of this work to the journal under the terms of the Creative Commons CC BY license. At the same time, they have the right to conclude on their own additional agreements concerning the non-exclusive distribution of the work in the form in which it was published by this journal, but provided that the link to the first publication of the article in this journal is preserved.
A license agreement is a document in which the author warrants that he/she owns all copyright for the work (manuscript, article, etc.).
The authors, signing the License Agreement with TECHNOLOGY CENTER PC, have all rights to the further use of their work, provided that they link to our edition in which the work was published.
According to the terms of the License Agreement, the Publisher TECHNOLOGY CENTER PC does not take away your copyrights and receives permission from the authors to use and dissemination of the publication through the world's scientific resources (own electronic resources, scientometric databases, repositories, libraries, etc.).
In the absence of a signed License Agreement or in the absence of this agreement of identifiers allowing to identify the identity of the author, the editors have no right to work with the manuscript.
It is important to remember that there is another type of agreement between authors and publishers – when copyright is transferred from the authors to the publisher. In this case, the authors lose ownership of their work and may not use it in any way.