Uplifting the study of the inline inspection technique on the buckling pipelines in pipeline integrity management strategy

Authors

DOI:

https://doi.org/10.15587/1729-4061.2024.301542

Keywords:

pipeline integrity management, inline inspection, internal and external corrosion, pull-through test, collapsibility test, asset integrity, pipeline dent

Abstract

This work reports the development of inline inspection (ILI) methodology to enhance the pigging activity for the dented pipeline, facilitate the pigging process to prevent Pipeline Inspection Gauge (PIG) from getting stuck and improve the safety passage for buckled pipelines. The recent report unveils the condition of the UNPIGGABLE pipelines, which reduce the inner diameter of pipelines to 257.51 mm, equivalent to 27.58 % of the initial diameter and restricts the pigging activity. In this report, the pull-through test coupled with the collapsibility test was conducted. The success of the test above allows the ILI equipment based on the magnetic flux leakage (MFL) technique to record the internal and external wall loss inwardly and geometric defect on diameter of the pipelines. The prepared artificial dented pipeline was made before it underwent several tests. Based on the pull-through test, the maximum force of 27000 N is more significant than the pipeline operating pressure to enable the MFL tool to pass through the pipelines despite exhibiting the geometry anomaly. Compressing the opposite magnetic yoke of the collapsibility test is critical, showing that the ILI MFL tool reaches its maximum compression of 242 mm. The value is lower than the minimum internal diameter of 257 mm. The ILI results show that the highest metal loss was achieved at 73 % at 15504 m at the bottom of the inspected pipelines. At the same time, the dented area reduces to more than 6 % of the pipelines’ nominal outer diameter and imposes the pipe’s integrity status to red. The distinctive result of the research can be used to model the future unprecedented pigging process when buckles appear in pipelines

Author Biographies

Dony Soelistiyono, Universitas Indonesia

Material Integrity Management, Master Degree Student

Department of Metallurgical and Materials Engineering

Johny Wahyuadi Soedarsono, Universitas Indonesia

Doctor of Engineering, Professor

Prof Johny Wahyuadi Laboratory

Department of Metallurgical and Materials Engineering

Badrul Munir, Universitas Indonesia

PhD of Engineering, Associate Professor

Department of Metallurgical and Materials Engineering

Michael Oktavianes, Pertamina Hulu Energi Offshore North West Java

Senior Engineer Operation and Surface Facility

Agus Paul Setiawan Kaban, Universitas Indonesia

Master of Engineering, Graduate Student

Prof Johny Wahyuadi Laboratory

Department of Metallurgical and Materials Engineering

Sidhi Aribowo, Universitas Indonesia

Master of Science, Senior Engineer

Prof Johny Wahyuadi Laboratory

Department of Metallurgical and Materials Engineering

Dedy Iskandar, Universitas Indonesia

Master of Engineering, Graduate Student

Department of Metallurgical and Materials Engineering

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Uplifting the study of the inline inspection technique on the buckling pipelines in pipeline integrity management strategy

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Published

2024-04-30

How to Cite

Soelistiyono, D., Soedarsono, J. W., Munir, B., Oktavianes, M., Kaban, A. P. S., Aribowo, S., & Iskandar, D. (2024). Uplifting the study of the inline inspection technique on the buckling pipelines in pipeline integrity management strategy. Eastern-European Journal of Enterprise Technologies, 2(1 (128), 73–82. https://doi.org/10.15587/1729-4061.2024.301542

Issue

Vol. 2 No. 1 (128) (2024): Engineering technological systems

Section

Engineering technological systems

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Copyright (c) 2024 Dony Soelistiyono, Johny Wahyuadi Soedarsono, Badrul Munir, Michael Oktavianes, Agus Paul Setiawan Kaban, Sidhi Aribowo, Dedy Iskandar

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