Deep processing of carotene-containing vegetables and obtaining nanofood with the use of equipment of new generation

Authors

DOI:

https://doi.org/10.15587/1729-4061.2016.76232

Keywords:

deep processing, carotene­containing vegetables, steam thermal treatment, finely dispersed grinding, steam convection furnace, products in the nanoform

Abstract

We proposed and designed a new method of deep processing of carotene­containing vegetables – alternative to cryogenic treatment, based on the comprehensive action of steam thermal treatment and finely dispersed grinding on raw materials using a new generation of equipment that is applied in restaurant business, which makes it possible to more fully utilize biological potential (2...3 times higher than in the original raw materials).

It was found that during deep (steam convection) processing of carotene­containing vegetables (carrot and pumpkin) with the use of modern steam convection equipment, the fermentative processes proceed with less intensity than during traditional method of thermal treatment – blanching by immersion in boiling water. The quantitative indicator of the maximum fermentative activity during treatment of the carotene­containing vegetables in a combi steamer, compared to blanching, is 2–4,5 times less for polyphenol oxidase, by 3 times for peroxidase. It was demonstrated that the complete inactivation of oxidative enzymes during thermal treatment of carotene­containing vegetables in a combi steamer occurs earlier than during blanching and takes place in 20 minutes, which is 10–15 minutes faster than at blanching. The complete inactivation of oxidative enzymes during blanching of carotene­containing vegetables occurs in 30–35 minutes.

It was demonstrated that, compared with fresh raw materials, during thermal treatment of carotene­containing vegetables (carrot, pumpkin) in a combi steamer (under the above­mentioned modes), not only the preservation of b­carotene is achieved in 10 minutes, but also the increase in its mass by 2...2,3 times that occurs due to the release from the hidden state (forms, associated with biopolymers) to free form that is registered by the chemical methods of research. It was found that the loss of vitamin C during thermal treatment of carotene­containing vegetables in a combi steamer is much lower than at blanching. Thus, after 20 minutes of thermal treatment in the combi steamer, the mass fraction of L­ascorbic acid remained by 65…80 %, while after blanching by 40…50 %.

It was also demonstrated that after steam thermal treatment and finely dispersed  grinding of carotene­containing vegetables when making puree, a significant increase in the extraction of L­ascorbic acid and b­carotene occurs in comparison to the original raw materials, which is 2 and 3 times larger for pumpkin, respectively, and for carrot – 1,7 and 2,5 times, respectively.

It was found that the comprehensive application of steam thermal treatment of vegetable raw materials in a combi steamer with finely dispersed grinding makes it possible to obtain puree, the quality of which is close to the quality of the puree, obtained using the cryogenic product treatment (in particular, the content of b­carotene is 2,5…3 times during steam thermal treatment and is 2,8...3,5 times during cryogenic treatment).

Author Biographies

Raisa Pavlyuk, Kharkiv State University of Food Technology and Trade Klochkivska str., 333, Kharkiv, Ukraine, 61051

Doctor of technical sciences, professor, The State Prize laureate of Ukraine, Honored figure of Science and Technology in Ukraine

Department of Technology processing of fruits, vegetables and milk

 

Viktoriya Pogarska, Kharkiv State University of Food Technology and Trade Klochkivska str., 333, Kharkiv, Ukraine, 61051

Doctor of technical sciences, professor, The State Prize laureate of Ukraine

Department of Technology processing of fruits, vegetables and milk

Ludmila Radchenko, Kharkiv Trade-Economic Colledge of Kyiv National University of Trade and Economics Klochkivskaya str., 202, Kharkiv, Ukraine, 61045

PhD, professor, director

Roman David Tauber, Academy of hospitality and catering in the Poznan Nieszawska str., 19, Poznan, Poland, 61-022

Doctor of pedagogical sciences, professor, rector

Nadiya Timofeyeva, Kharkiv State University of Food Technology and Trade Klochkivska str., 333, Kharkov, Ukraine, 61051

Department of Technology processing of fruits, vegetables and milk

References

  1. FAO/WHO/UNU. Global Strategy on Diet, Physical Activity and Health (2013). Resolution WHA.55.23 accepted session of World Health Assembly (WHA), World Health Organization, Geneva.
  2. FAO/WHO/UNU. Dietary protein quality evalution in human nutrition. Report of an FAO Expert Consultation (2013). Food and agriculture organization of the united nations Rome, 92–57.
  3. Pavljuk, R. Ju., Pogarskaja, V. V., Pavljuk, V. A., Radchenko, L. A., Jur'eva, O. A., Maksimova, N. F. (2014). Krio- i mehanohimija v pishhevyh tehnologijah. Kharkiv: Finart, 260.
  4. Reznikov, O. H., Polumbryk, O. M., Balion, Y. H., Polumbryk, M. O. (2014). Pro- and antioxidant systems and pathological processes in humans. Visnik NAM of Ukraine, 10, 17–27.
  5. Pogarskaya, V., Pavlyuk, R. (2013). Activation of the hydrophilic properties of herbal raw materials carotenoids. Kharkiv: Finart, 345.
  6. Goñi, I., Serrano, J., Saura-Calixto, F. (2006). Bioaccessibility of β-Carotene, Lutein, and Lycopene from Fruits and Vegetables. Journal of Agricultural and Food Chemistry, 54 (15), 5382–5387. doi: 10.1021/jf0609835
  7. Bernstein, P. S., Khachik, F., Carvalho, L. S., Muir, G. J., Zhao, D.-Y., Katz, N. B. (2001). Identification and Quantitation of Carotenoids and their Metabolites in the Tissues of the Human Eye. Experimental Eye Research, 72 (3), 215–223. doi: 10.1006/exer.2000.0954
  8. Dherani, M., Murthy, G. V. S., Gupta, S. K., Young, I. S., Maraini, G., Camparini, M. et. al. (2008). Blood Levels of Vitamin C, Carotenoids and Retinol Are Inversely Associated with Cataract in a North Indian Population. Investigative Opthalmology & Visual Science, 49 (8), 3328–3335. doi: 10.1167/iovs.07-1202
  9. Stahl, W., Sies, H. (1996). Lycopene: A Biologically Important Carotenoid for Humans? Archives of Biochemistry and Biophysics, 336 (1), 1–9. doi: 10.1006/abbi.1996.0525
  10. Frese, R. N., Palacios, M. A., Azzizi, A., van Stokkum, I. H. M., Kruip, J., Rögner, M. et. al. (2002). Electric field effects on red chlorophylls, β-carotenes and P700 in cyanobacterial Photosystem I complexes. Biochimica et Biophysica Acta (BBA) – Bioenergetics, 1554 (3), 180–191. doi: 10.1016/s0005-2728(02)00242-6
  11. Rakhimberdieva, M. G., Stadnichuk, I. N., Elanskaya, I. V., Karapetyan, N. V. (2004). Carotenoid-induced quenching of the phycobilisome fluorescence in photosystem II-deficient mutant of Synechocystis sp. FEBS Letters, 574 (1-3), 85–88. doi: 10.1016/j.febslet.2004.07.087
  12. Oberbayl, K. (1998). Vitamins healer. Minsk: Paradoks, 424.
  13. Lisichenok, O. V. et. al. (2014). Effect of heat treatment methods on the nutritional value of fish culinary products. Bulletin of Novosibirsk State Agrarian University, 4 (33), 100–104.
  14. Ivanov, A., Kirik, I., Kirik, A. V. (2011). The results of experimental studies of heat transfer in the machine Steam convection. Innovative technologies in the production and processing of agricultural products, Part 2, 47–49.
  15. Kirik, A. (2010). Investigation of heat exchange processes in machine Steam convection. Engineering and technology of food production, Part 1, 8–9.
  16. Kirik, M. et. al. (2009). Steam convection apparatus for catering. Innovative technologies in the food industry, 394–401.
  17. Kutkina, M., Fedinishina, E. (2007). Combi-Steamer: Know and be able to: recommendations for heat treatment of different types of culinary products. Power and society, 10, 10–12.
  18. Kotova, V., Ryabov, V., Dolmatova, I. (2013). Study of the heat treatment of fish using combined heat. Innovative technologies in agricultural production, food processing industry, 63–65.
  19. Kutkina, M., Eliseev, S. (2014). Development of individual vegetable semis technology high availability. Proceedings of the universities. Food technology, 2/3, 66–69.
  20. Pavlyuk, R., Pogarskaya, V., Pavlyuk, V., Radchenko, L. et. al. (2015). Cryo- and Mechanochemistry in food technology. Kharkiv: Fact, 255.
  21. Pavlyuk, R., Pogarska, V., Radchenko, L., Tauber, R. D., Timofeyeva, N., Kotuyk, Т. (2016). The new method of processing of carotene-containing vegetables for the production of nanoproducts using combi-steamers and fine-dispersed comminution. Eureka: Life Sciences, 3 (4), 44–49. doi: 10.21303/2504-5695.2016.00146
  22. GOST 13496.17 – 95. Mezhgosudarstvennyy standard. Stern. Method of determination of carotin (2011). Moscow: Standartinform, 5.
  23. DSTU 4305:2004. Fruit, vegetables and products of their processing. Method of determination of carotin (2005). Kyiv: Derzhspozhivstandart, 18.
  24. GOST 24556-89. Mezhgosudarstvennyy standard. Products of processing of fruit and vegetables. Method of determination of vitamin C (2003). Moscow: IPK publishing house of standards, 12.
  25. DSTU 4373:2005. National standard of Ukraine. Fruit, vegetables and products of their processing. Methods of determination of polifenoliv (2006). Kyiv: Derzhspozhivstandart, 10.
  26. Makaseeva, O. N., Tkachenko, L. M. (2001). Enzymes. Ch. 2. Vitamins and enzymes. Methodical pointing to laboratory practical work. (Determination of activity of o-difenoloksidazy (polifenoloksidazy) and peroksidazy on Mikhlinu and Bronevickoy). Mogilevskiy state technological institute, 25–27.

Downloads

Published

2016-08-31

How to Cite

Pavlyuk, R., Pogarska, V., Radchenko, L., Tauber, R. D., & Timofeyeva, N. (2016). Deep processing of carotene-containing vegetables and obtaining nanofood with the use of equipment of new generation. Eastern-European Journal of Enterprise Technologies, 4(11(82), 36–43. https://doi.org/10.15587/1729-4061.2016.76232

Issue

Section

Technology and Equipment of Food Production