Research into milk homogenization in the pulsation machine with a vibrating rotor

Authors

DOI:

https://doi.org/10.15587/1729-4061.2016.86974

Keywords:

homogenization of milk, homogenizer, pulsation machine with a vibrating rotor

Abstract

In the modern dairy production schemes one of the main problems is high energy consumption in the process of homogenization. One of the perspective ways to solve this problem is to research and develop the variety of rotor-pulsation machine – pulsation machine with a vibrating rotor. Homogenization in such machine allows getting high values of emulsion flow acceleration and using the resonance phenomenon that has a positive impact on quality and energy consumption of the machine.

As a result of analytical researches, the hypothesis is suggested about the key role of emulsion acceleration in the process of milk emulsion fat phase dispersing in the pulsation machine with a vibrating rotor. We received dependences that associate instantaneous and average acceleration of the emulsion with the frequencies of rotation and vibration of the rotor, its diameter and amount of openings. These dependences allow determining conditions for increasing degree of emulsion dispersing. The experimental researches resulted in defining interconnection between acceleration of emulsion and dispersion of fat phase of milk, which confirms the hypothesis about the mechanism of homogenization in the pulsation machine with a vibrating rotor. The middle sizes of fat globules of milk are found to be dependent on the frequency of rotation and amplitude of rotor vibration. With the frequencies of rotation of the crank shaft up to 2880 rpm and amplitude of rotor oscillation 1 mm it is possible to get milk emulsion with the average size of around 0.8 μm. The results of the research prove the use of such machines in the technological processing lines of milk to be promising. The investigated machine allows receiving highly dispersed emulsion that is on the same level as processed in valve homogenizers with considerable decrease in energy consumption.

Author Biographies

Kyrylo Samoichuk, Tavria State Agrotechnological University B. Khmelnistskiy ave., 18, Melitopol, Ukraine, 72312

PhD, Аssociate Professor

Department of Processing and Food Production Equipment 

Sergey Kiurchev, Tavria State Agrotechnological University B. Khmelnistskiy ave., 18, Melitopol, Ukraine, 72312

PhD, Professor

Department of Technology of Construction Materials

Vadym Oleksiienko, Tavria State Agrotechnological University B. Khmelnistskiy ave., 18, Melitopol, Ukraine, 72312

PhD, Аssociate Professor

Department of Processing and Food Production Equipment 

Nadiya Palyanichka, Tavria State Agrotechnological University B. Khmelnistskiy ave., 18, Melitopol, Ukraine, 72312

PhD, Senior Lecturer

Department of Processing and Food Production Equipment 

Valentina Verholantseva, Tavria State Agrotechnological University B. Khmelnistskiy ave., 18, Melitopol, Ukraine, 72312

PhD, Senior Lecturer

Department of Processing and Food Production Equipment 

References

  1. Wilbey, R. A. (2002). HOMOGENIZATION OF MILK. Encyclopedia of Dairy Sciences, 1346–1349. doi: 10.1016/b0-12-227235-8/00202-9
  2. Michalski, M.-C. Januel, C. (2006). Does homogenization affect the human health properties of cow's milk? Trends in Food Science & Technology, 17, (8), 423–437. doi: 10.1016/j.tifs.2006.02.004
  3. Fialkova, E. A. (2006). Gomogenizatsiya. Novyiy vzglyad. St. Petersburg: GIORD, 392.
  4. Nuzhin, E. V., Gladushnyak, A. K. (2007). Gomogenizatsiya i gomogenizatoryi. Odesa: Pechatnyiy dom, 264.
  5. Wilbey, R. A. (2011). HOMOGENIZATION OF MILK | Principles and Mechanism of Homogenization, Effects and Assessment of Efficiency: Valve Homogenizers. Encyclopedia of Dairy Sciences, 750–754. doi: 10.1016/b978-0-12-374407-4.00223-5
  6. Delmas, H., Barthe, L. (2015). Ultrasonic mixing, homogenization, and emulsification in food processing and other applications. Power Ultrasonics, 757–791. doi: 10.1016/b978-1-78242-028-6.00025-9
  7. Huppertz, T. (2011). Homogenization of Milk | Other Types of Homogenizer (High-Speed Mixing, Ultrasonics, Microfluidizers, Membrane Emulsification). Encyclopedia of Dairy Sciences, 761–764. doi: 10.1016/b978-0-12-374407-4.00226-0
  8. Liu, C., Li, M., Liang, C., Wang, W. (2013). Measurement and analysis of bimodal drop size distribution in a rotor–stator homogenizer. Chemical Engineering Science, 102, 622–631. doi: 10.1016/j.ces.2013.08.030
  9. Briviba, K., Gräf, V., Walz, E., Guamis, B., Butz, P. (2016). Ultra high pressure homogenization of almond milk: Physico-chemical and physiological effects. Food Chemistry, 192, 82–89. doi: 10.1016/j.foodchem.2015.06.063
  10. Ciron, C. I. E., Gee, V. L., Kelly, A. L., Auty, M. A. E. (2010). Comparison of the effects of high-pressure microfluidization and conventional homogenization of milk on particle size, water retention and texture of non-fat and low-fat yoghurts. International Dairy Journal, 20 (5), 314–320. doi: 10.1016/j.idairyj.2009.11.018
  11. Samoichuk, K. O., Ivzhenko, A. O. (2013). Mekhanizmy dysperhuvannia zhyrovoi fazy v pulsatsiinomu aparati z vibruiuchym rotorom. Pratsi TDATU, 13 (7), 11–20.
  12. Innings, F., Trägårdh, C. (2005). Visualization of the Drop Deformation and Break-Up Process in a High Pressure Homogenizer. Chemical Engineering & Technology, 28 (8), 882–891. doi: 10.1002/ceat.200500080
  13. Wittig, A. B. (1962). The quality of homogenized drinking milk in relation to the sequence of modern treating processes. XVI Int. Dairy Congr., A, 906–916.
  14. Dityakin, Yu. F., Klyachko, L. A., Novikov, B. V., Yagodkin, V. I. (1977). Raspyilivanie zhidkostey. Moscow: Mashinostroenie, 208.
  15. Oreshina, M. N. (2010). Issledovanie kinetiki drobleniya chastits v zhidkih sredah pri vozdeystvii vozmuscheniy davleniya. Hranenie i pererabotka selhozsyirya, 5, 11–12.
  16. Loncin M., Merson R. (1979). Food Ingineering. Principles and Selected Applications. Academic Press, 279.
  17. Palianychka, N. O., Hvozdiev, O. V. (2013). Vyznachennia stupenia homohenizatsii pry impulsnii homohenizatsii moloka. Pratsi TDATU, 13 (7), 102–107.
  18. Promtov, M. A., Monastirsky, M. X. (2000). Dynamic of cavitational bubbles in rotor impuls apparatus Journal of Qingdao Just of Chemistry Technical, 21 (4), 318–321.
  19. Samoichuk, K. O., Ivzhenko, A. O. (2013). Eksperymentalni doslidzhennia dysperhuvannia zhyrovoi emulsii v pulsatsiinomu aparati z vibruiuchym rotorom. Obladnannia ta tekhnolohii kharchovykh vyrobnytstv, 30, 155–161.
  20. Taghinia, J., Rahman, M., Tse, T. K. T., Siikonen, T. (2016). CFD modeling of homogenizer valve: A comparative study. Chemical Engineering Research and Design, 106, 327–336. doi: 10.1016/j.cherd.2015.12.014
  21. Håkansson, A., Fuchs, L., Innings, F., Revstedt, J., Trägårdh, C., Bergenståhl, B. (2011). On flow-fields in a high pressure homogenizer and its implication on drop fragmentation. Procedia Food Science, 1, 1353–1358. doi: 10.1016/j.profoo.2011.09.200
  22. Promtov, M. A. (2004). Mashyny i aparaty z impulsnymy enerhetychnymy diiamy na obrobliuvani rechovyny. Moscow: Mashynostroenye-1, 136.
  23. Samoichuk, K. O., Ivzhenko, A. O. (2013). Rozrakhunok enerhovytrat pulsatsiinoho aparata z vibruiuchym rotorom. Naukovi pratsi Odeskoi natsionalnoi akademii kharchovykh vyrobnytstv, 43 (2), 133–137.
  24. Samoichuk, K., Kiurchev, S., Oleksiienko, V., Palyanichka, N., Verholantseva, V. (2016). Research into usage efficiency of the pulsation machine with a vibrating rotor for milk homogenization. EUREKA: Life Sciences, 6, 3–10. doi: 10.21303/2504-5695.2016.00236
  25. Samoichuk, K. O., Ivzhenko, A. O. (2014). Opredelenye skorosty v moduliatore pulsatsyonnoho homohenyzatora s vybryruiushchym rotorom. Vestnyk Mohylevskoho hosudarstvennoho unyversyteta prodovolstvyia, 1 (16), 87–99.
  26. Gorodetskiy, I. Ya., Vasin, A. A., Olevskiy, V. M., Lupanov, P. A. (1980). Vibratsionnyie massoobmennyie apparatyi. Moscow: Himiya, 189.
  27. Deinychenko, H. V., Samoichuk, K. O., Ivzhenko, A. O. (2016). Synkhronizatsiia kolyvalnykh i obertalnykh rukhiv rotora u pulsatsiinomu homohenizatori z vibruiuchym rotorom. Vibratsii v tekhnitsi ta tekhnolohiiakh, 1 (81), 122–131.
  28. Nigmatulin, R. I. (1987). Dinamika mnogofaznyih sred. Part 1. Moscow: Nauka, 464.
  29. Samoichuk, K. O., Palianychka, N. O., Verkholantseva, V. O. (2016). Homohenizatsiia zhyrovoi fazy moloka v pulsatsiinomu aparati z rotorom, scho vibruie. Fundamentalni ta prykladni doslidzhennia u suchasnii nautsi, 333–333.

Downloads

Published

2016-12-27

How to Cite

Samoichuk, K., Kiurchev, S., Oleksiienko, V., Palyanichka, N., & Verholantseva, V. (2016). Research into milk homogenization in the pulsation machine with a vibrating rotor. Eastern-European Journal of Enterprise Technologies, 6(11 (84), 16–21. https://doi.org/10.15587/1729-4061.2016.86974

Issue

Section

Technology and Equipment of Food Production