An increase of the balancing capacity of ball or roller-type auto-balancers with reduction of time of achieving auto-balancing

Authors

DOI:

https://doi.org/10.15587/1729-4061.2017.92834

Keywords:

auto-balancer, auto-balancing, ball, cylindrical roller, balancing capacity, transition processes, optimization

Abstract

The study has revealed an influence of the parameters of corrective weights (balls and cylindrical rollers) in auto-balancers on the balancing capacity and the duration of the transition processes of auto-balancing in fast-rotating rotors.

A compact analytical function has been obtained to determine the balancing capacity of an auto-balancer (for any quantity of corrective weights – balls or rollers), with a subsequent analysis thereof.

It is shown that the process of approach of the auto-balancing can be accelerated if the auto-balancer contains at least three corrective weights.

It has been proved that at a fixed radius of the corrective weights the highest balancing capacity of an auto-balancer is achieved when the corrective weights occupy nearly half of the racetrack.

The study has revealed that it is technically incorrect to formulate a problem of finding a radius of the corrective weights that would maximize the balancing capacity of the auto-balancer. The statement implies that if it is a ball auto-balancer, the racetrack is a sphere, but if it is a roller-type balancer, the racetrack is a cylinder. This leads to a practically useless result, suggesting that the highest balancing capacity is achieved by auto-balancers with one corrective weight. Besides, with n≥5 for balls and n≥8 for rollers, there happens a false optimization, which consists in several corrective weights being “excess”. Their removal increases the balancing capacity of the auto-balancer.

It is correct (from the engineering point of view) that the mathematical task is to optimize the balancing capacity of an auto-balancer. Herewith, it is taken into account that the racetrack of the auto-balancer is torus-shaped, which restricts the radius of the corrective weights from the top. It is shown that the balancing capacity of an automatic balancer can be maximized if in a fixed volume the corrective weights have the largest possible radius and occupy almost a half of the racetrack.

The research on the duration of the transition processes for the smallest value has produced the following conclusions:

– to accelerate the achieving auto-balancing, the corrective weights should occupy nearly half of the racetrack;

– the shortest time of the auto-balancing is achieved with three balls or five cylindrical rollers.

Author Biographies

Valery Goncharov, Central Ukrainian National Technical University Universytetskyj ave., 8, Kropivnitskiy, Kirovograd region, Ukraine, 25006

PhD, Associate Professor

Department of Mathematics and Physics

Gennadiy Filimonikhin, Central Ukrainian National Technical University Universytetskyj ave., 8, Kropivnitskiy, Kirovograd region, Ukraine, 25006

Doctor of Technical Sciences, Professor

Department of Machine Parts and Applied Mechanics

Andrey Nevdakha, Central Ukrainian National Technical University Universytetskyj ave., 8, Kropivnitskiy, Kirovograd region, Ukraine, 25006

PhD

Department of Machine Parts and Applied Mechanics

Vladimir Pirogov, Central Ukrainian National Technical University Universytetskyj ave., 8, Kropivnitskiy, Kirovograd region, Ukraine, 25006

PhD

Department of Machine Parts and Applied Mechanics

References

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Published

2017-02-28

How to Cite

Goncharov, V., Filimonikhin, G., Nevdakha, A., & Pirogov, V. (2017). An increase of the balancing capacity of ball or roller-type auto-balancers with reduction of time of achieving auto-balancing. Eastern-European Journal of Enterprise Technologies, 1(7 (85), 15–24. https://doi.org/10.15587/1729-4061.2017.92834

Issue

Section

Applied mechanics