Influence of elastic characteristics of raw cotton on the mechanics of feed rollers in the cleaners from small impurities

Authors

  • Fazil Veliev Azerbaijan State University of Economics (UNEC) Istiglyaliyat str., 6, Baku, Azerbaijan, AZ 1001, Azerbaijan

DOI:

https://doi.org/10.15587/1729-4061.2019.154342

Keywords:

cleaner from small impurities, feed rollers, spike rollers, blade, layer deformation, spacer efforts, quality of raw cotton cleaning, structural particles

Abstract

The effect of the elastic characteristics of raw cotton on the mechanics of the feed rollers in fine impurity cleaners depends on maturity. In cleaners from small impurities, mechanisms are used with spike rollers having an asymmetrical arrangement of the blades. The location asymmetry of the feed rollers with straight blades can be characterized by the value of the angle О of one roller blades’ lagging behind or advancing ahead of the blades of another. The relative characteristic of the value of asymmetry can be the ratio of the modulus О to its ultimate value kas=О/П, the change interval of which is 0≤kas≤1. The analysis has shown that with an increase in kas in cleaners of small impurities, the quality of raw cotton cleaning worsens. A matrix method is proposed for analyzing the mechanisms of cotton processing machines, including feed rollers in fine impurity cleaners, and an algorithm for its computer implementation has been developed. With an increase in the asymmetry of the spike rollers (kas), the spacer forces arising between the rollers decrease by 20–25 %, which leads to a decrease in the cleaning effect of the machine.

A feeder circuit has been developed, where, along with traditional paddle rollers, spike or spike-slatted loosening rollers are used. In the feeder of this design, it is possible to detect both a uniform feeding of the machine with cotton and a change in the technological characteristics of raw cotton. Additional rollers lead to a change in the technological characteristics of raw cotton, thereby creating a process of intensive cleaning from impurities. Obviously, the deformation undergone by a particle in the process under consideration will be maximally possible, ultimate, since the new design eliminates product slippage in the areas between the paddle and loosening rollers, which is not excluded in the actual design.

The experience gained shows that the use of the developed feeder circuit in fine impurity cleaners gives a significant increase (18 %) of the cleaning effect of the machine.

Author Biography

Fazil Veliev, Azerbaijan State University of Economics (UNEC) Istiglyaliyat str., 6, Baku, Azerbaijan, AZ 1001

Doctor of Technical Sciences, Professor

Department of technological machines and equipment of the branch

References

  1. Sapon, A. L., Samandarov, S. A., Libster, S. L. (1977). Potochnaya liniya pervichnoy pererabotki hlopka-syrca PLPH. Hlopkovaya promyshlennost', 3, 1–3.
  2. Nesterov, G. P., Borodin, P. N., Belyalov, R. F. (1978). Novaya potochnaya liniya sushki i ochistki hlopka-syrca. Hlopkovaya promyshlennost', I, 2–4.
  3. Tyutin, P. N., Lugachev, L. E. (1977). O vydelenii sornyh primesey cherez yacheyki setchatyh poverhnostey. Mekhanicheskaya tekhnologiya voloknistyh materialov, 19, 51–58.
  4. Hafizov, I. K., Rasulov, A. (2009). Issledovanie razryhlitel'nogo effekta razdelitelya dolek tonkovoloknistogo hlopka-syrca na letuchki. Hlopkovaya promyshlennost', 3, 9.
  5. Miroshnichenko, G. I., Burnashev, R. Z. (1999). Optimizaciya konstruktivnyh parametrov kolosnikovo-pil'chatyh rabochih organov i sistem pitaniya ochistiteley krupnogo sora. Otchet po teme 3/I-74-2I. Tashkent, 259.
  6. Baydyuk, P. V. (1964). Primenenie valkovyh ustroystv pri pressovanii voloknistyh materialov. CINTI, 4, 2–8.
  7. Miroshnichenko, G. I., Burnashev, R. Z. (1973). Vybor parametrov ustroystv dlya izmeneniya napravleniya dvizheniya semyan. Hlopkovaya promyshlennost', 3, 20.
  8. Boldinskiy, G. I., Maksudov, H. T. (1972). O rabote otboynyh ustroystv, primenyaemyh na daynah dlya povysheniya stepeni ochistki volokna ot sornyh primesey. Hlopkovaya promyshlennost', 1.
  9. Sailov, R. A., Veliev, F. A., Kerimov, Q. K. (2017). Research into the process of mechanical formation of the upper part of a raw cotton bundle. Eastern-European Journal of Enterprise Technologies, 4 (1 (88)), 56–63. doi: https://doi.org/10.15587/1729-4061.2017.108948
  10. Veliev, F., Sailov, R., Kerimova, N., Safarova, T., İsmailzade, M., Sultanov E. (2018). Influence of storage duration and density of raw cotton on the mechanics of the interaction process between feeding rollers in the cleaners of large impurities. Eastern-European Journal of Enterprise Technologies, 3 (1 (93)), 78–83. doi: https://doi.org/10.15587/1729-4061.2018.132493
  11. Veliev, F., Sailov, R. (2018). Influence of elastic characteristics of raw cotton on the mechanics of feed rollers in the cleaners from large impurities. Eastern-European Journal of Enterprise Technologies, 5 (1 (95)), 53–60. doi: https://doi.org/10.15587/1729-4061.2018.143133
  12. Fedos’ev, V. I. (1994). Soprotivlenie materialov. Moscow: «Nauka», 560.
  13. Yakubovskiy, Yu. V., Zhivov, B. C., Koritysskiy, Ya. I., Migushov, I. I. (1973). Osnovy mekhaniki niti. Moscow: "Legkaya industriya", 271.
  14. Timoshenko, S. P., Gud'er, D. (1975). Teoriya uprugosti. Moscow: "Nauka", 576.
  15. Samandarov, S. A. (1985). Nekotorye elementy teorii ochistki hlopka. Sbornik nauchno-issledovatel'skih rabot CNIIHproma, 1U, 9–11.

Downloads

Published

2019-01-14

How to Cite

Veliev, F. (2019). Influence of elastic characteristics of raw cotton on the mechanics of feed rollers in the cleaners from small impurities. Eastern-European Journal of Enterprise Technologies, 1(1), 33–40. https://doi.org/10.15587/1729-4061.2019.154342

Issue

Vol. 1 No. 1 (2019): Engineering technological systems

Section

Engineering technological systems

License

Copyright (c) 2019 Fazil Veliev

Creative Commons License

This work is licensed under a Creative Commons Attribution 4.0 International License.

The consolidation and conditions for the transfer of copyright (identification of authorship) is carried out in the License Agreement. In particular, the authors reserve the right to the authorship of their manuscript and transfer the first publication of this work to the journal under the terms of the Creative Commons CC BY license. At the same time, they have the right to conclude on their own additional agreements concerning the non-exclusive distribution of the work in the form in which it was published by this journal, but provided that the link to the first publication of the article in this journal is preserved.

A license agreement is a document in which the author warrants that he/she owns all copyright for the work (manuscript, article, etc.).
The authors, signing the License Agreement with TECHNOLOGY CENTER PC, have all rights to the further use of their work, provided that they link to our edition in which the work was published.
According to the terms of the License Agreement, the Publisher TECHNOLOGY CENTER PC does not take away your copyrights and receives permission from the authors to use and dissemination of the publication through the world's scientific resources (own electronic resources, scientometric databases, repositories, libraries, etc.).
In the absence of a signed License Agreement or in the absence of this agreement of identifiers allowing to identify the identity of the author, the editors have no right to work with the manuscript.
It is important to remember that there is another type of agreement between authors and publishers – when copyright is transferred from the authors to the publisher. In this case, the authors lose ownership of their work and may not use it in any way.