Determining the width of a layer cut with saws with multidirectional teeth

Authors

DOI:

https://doi.org/10.15587/1729-4061.2021.231779

Keywords:

thickness of the cut layer, circular saw, allowance cutting scheme, cutting edge, cutting edge shape, multidirectional teeth

Abstract

To predict the workability of a tool structure at the design stage, it is necessary to calculate the parameters of the cut layer when this tool is used because the cut layer’s size determines the strength and dynamic characteristics of the cutting process.

It is known that the size and shape of the cut layer are affected by the allowance cutting scheme embedded in the tool design. Therefore, the parameters of the cut layer with the tool must be investigated taking into consideration the actual shapes and location of the cutting edges of the tool teeth and the cutting scheme with individual teeth.

Existing analytical dependences on determining the thickness of the cut layer do not take into consideration the group arrangement of the teeth, which have a different shape and location of their cutting edges. Therefore, a procedure for determining the thickness of the cut layer analytically has been proposed, using the example of circular saws with multidirectional teeth while taking into consideration the patterns in the arrangement of the cutting edges of individual teeth and the real movements of the tool during its operation.

The proposed procedure makes it possible to determine the parameters of the layer cut with the tool at both constant and progressive allowance cutting schemes. One can also specify the parameters of the cut layer at any time of the tool’s operation and analyze the change in the shape of the slice in time.

Based on the analysis of the parameters of the cut layer, it has been established that saws with multidirectional teeth do not work with the entire width of the cutting edge but only in its part, whose share does not exceed 55 % of the width of the tool.

The procedure reported here could be used to determine the loading of the cutting tool part with a more complex cutting scheme, which also includes tools that are operated by the form-generating method

Author Biographies

Oleksandr Okhrimenko, National Technical University of Ukraine “Igor Sikorsky Kyiv Polytechnic Institute”

Doctor of Technical Sciences, Professor

Department of Machine Design

Vyacheslav Vovk, National Technical University of Ukraine “Igor Sikorsky Kyiv Polytechnic Institute”

PhD, Associate Professor

Department of Machine Design

Serhii Maidaniuk, National Technical University of Ukraine “Igor Sikorsky Kyiv Polytechnic Institute”

Department of Machine Design

Yuliia Lashyna, National Technical University of Ukraine “Igor Sikorsky Kyiv Polytechnic Institute”

PhD, Associate Professor

Department of Manufacturing Engineering

References

  1. Stephenson, D. A., Agapiou, J. S. (2016). Metal Cutting Theory and Practice. CRC Press, 969. doi: https://doi.org/10.1201/b19559
  2. Vasin, S. A, Vereschaka, A. S., Kushner, V. S. (2001). Rezanie materialov. Termomekhanicheskiy podhod k sisteme vzaimosvyazey pri rezanii. Moscow: Izd-vo MGTU im. N. E. Baumana, 448.
  3. Mazur, M. P., Vnukov, Yu. M., Zaloha, V. O., Novosolov, Yu. K., Yakubov, F. Ya. (2000). Osnovy teoriyi rizannia materialiv. Lviv: Novyi svit, 422.
  4. ISO 3002-1:1982. Basic quantities in cutting and grinding – Part 1: Geometry of the active part of cutting tools – General terms, reference systems, tool and working angles, chip breakers (1982). ISO, 52.
  5. Rubeo, M. A., Schmitz, T. L. (2016). Milling Force Modeling: A Comparison of Two Approaches. Procedia Manufacturing, 5, 90–105. doi: https://doi.org/10.1016/j.promfg.2016.08.010
  6. Li, Y., Yang, Z. J., Chen, C., Song, Y. X., Zhang, J. J., Du, D. W. (2018). An integral algorithm for instantaneous uncut chip thickness measuring in the milling process. Advances in Production Engineering & Management, 13 (3), 297–306. doi: https://doi.org/10.14743/apem2018.3.291
  7. Altintas, Y. (2012). Manufacturing automation: metal cutting mechanics, machine tool vibrations, and CNC design. Cambridge University Press. doi: https://doi.org/10.1017/cbo9780511843723
  8. Davim, J. P. (Ed.) (2011). Modern Machining Technology. A Practical Guide. Woodhead Publishing. doi: https://doi.org/10.1533/9780857094940
  9. Insperger, T., Stepan, G. (2004). Stability Analysis of Turning With Periodic Spindle Speed Modulation Via Semidiscretization. Journal of Vibration and Control, 10 (12), 1835–1855. doi: https://doi.org/10.1177/1077546304044891
  10. Duan, X., Peng, F., Yan, R., Zhu, Z., Huang, K., Li, B. (2015). Estimation of Cutter Deflection Based on Study of Cutting Force and Static Flexibility. Journal of Manufacturing Science and Engineering, 138 (4). doi: https://doi.org/10.1115/1.4031678
  11. Kim, C.-J., Mayor, J. R., Ni, J. (2004). A Static Model of Chip Formation in Microscale Milling. Journal of Manufacturing Science and Engineering, 126 (4), 710–718. doi: https://doi.org/10.1115/1.1813475
  12. Saï, L., Bouzid, W., Zghal, A. (2008). Chip thickness analysis for different tool motions: for adaptive feed rate. Journal of Materials Processing Technology, 204 (1-3), 213–220. doi: https://doi.org/10.1016/j.jmatprotec.2007.11.094
  13. Yan, X., Tao, H., Zhang, D., Wu, B. (2010). Chip Thickness Analysis Based on Tooth Trajectory for Different End Milling Processes. 2010 International Conference on Manufacturing Automation. doi: https://doi.org/10.1109/icma.2010.23
  14. Li, H. Z., Liu, K., Li, X. P. (2001). A new method for determining the undeformed chip thickness in milling. Journal of Materials Processing Technology, 113 (1-3), 378–384. doi: https://doi.org/10.1016/s0924-0136(01)00586-6
  15. ISO 2296:2018. Metal slitting saws with fine and coarse teeth - Metric series (2018). ISO, 6.
  16. Karnasch tools. General catalogue 2020/2021. Available at: https://docs.steelcam.org/karnasch/osnovnoj-katalog-karnasch-2021-page1
  17. Droba, A., Svoreň, J., Marienčík, J. (2015). The Shapes of Teeth of Circular Saw Blade and Their Influence on its Critical Rotational Speed. Acta Universitatis Agriculturae et Silviculturae Mendelianae Brunensis, 63 (2), 399–403. doi: https://doi.org/10.11118/actaun201563020399
  18. Mikołajczyk, T., Latos, H., Pimenov, D. Y., Paczkowski, T., Gupta, M. K., Krolczyk, G. (2020). Influence of the main cutting edge angle value on minimum uncut chip thickness during turning of C45 steel. Journal of Manufacturing Processes, 57, 354–362. doi: https://doi.org/10.1016/j.jmapro.2020.06.040
  19. Rodin, P. R., Ravska, N. S., Kovalova, L. I. (1994). Rizalnyi instrument v prykladakh i zadachakh. Kyiv: Vyshcha shkola, 293.
  20. Ravska, N. S., Okhrimenko, O. A., Maidaniuk, S. V. (2013). Vyznachennia parametriv zrizuvanoho sharu bahatozubykh dyskovykh instrumentiv ta tortsevykh frez za dopomohoiu kompiuternykh system 3D proektuvannia. Nadiynist instrumenta ta optymizatsiya tekhnolohichnykh system, 32, 20–29.

Downloads

Published

2021-06-16

How to Cite

Okhrimenko, O., Vovk, V., Maidaniuk, S., & Lashyna, Y. (2021). Determining the width of a layer cut with saws with multidirectional teeth . Eastern-European Journal of Enterprise Technologies, 3(1 (111), 14–20. https://doi.org/10.15587/1729-4061.2021.231779

Issue

Section

Engineering technological systems