Identifying of rational conditions for etherification of sunflower soapstock fatty acids

Authors

DOI:

https://doi.org/10.15587/1729-4061.2025.326031

Keywords:

butyl esters of fatty acids, esterification of fatty acids, waste from the oil and fat industry

Abstract

The object of the study is the process of esterification of sunflower soapstock fatty acids with butanol.

Soapstock is a waste of the oil and fat industry, which is formed in the process of alkaline neutralization of oils. The processing of soapstock to obtain fatty acids is promising, since the disposal of waste is difficult and dangerous, and fatty acids are an industrially valuable product. Fatty acids obtained from soapstock are an available raw material for the production of fatty acid esters of low molecular weight alcohols, which are the basis of alternative biodiesel fuel.

The influence of the conditions of esterification of fatty acids from sunflower soapstock (CAS Number 61788-66-7) with butanol (CAS Number 71-36-3) in the presence of an alkylbenzenesulfonic acid catalyst on the acid value of the reaction mixture was studied. This indicator reflects an increase in the content of butyl esters.

The fatty acids used, obtained from soapstock by decomposition with sulfuric acid, meet the requirements of DSTU 4860 for first-grade fatty acids. The neutralization number of fatty acids is 186.0 mg KOH/g, the mass fraction of moisture and volatile substances is 1.7 %, the mass fraction of total fat is 97.5 %, the depth of cleavage is 67.1 % of oleic acid.

Rational conditions for the esterification process have been established, which correspond to the maximum reduction in the acid value of the reaction mixture: duration is 12 hours, catalyst concentration is 3.5 %. In this case, the acid value of the reaction mass was 4.05 mg KOH/g. The product yield was 91.5 %. Product parameters: mass fraction of esters – 92.7 %, mass fraction of total glycerol – 0.20 %, mass fraction of moisture 0.04 %, density at the temperature of 15 °C – 840 kg/m3.

The results obtained make it possible to obtain a high-quality base for biodiesel fuel using soapstock fatty acids under rational conditions

Author Biographies

Gabriella Birta, Poltava University of Economics and Trade

Doctor of Agricultural Sciences, Professor

Department of Commodity Science, Biotechnology, Expertise and Customs

Nadiya Levoshko, Poltava University of Economics and Trade

Department of Commodity Science, Biotechnology, Expertise and Customs

Vladyslav Knysh, Institute of Water Problems and Land Reclamation of the National Academy of Agrarian Sciences of Ukraine

Department of Agro Resources

Svitlana Usenko, Poltava State Agrarian University

Doctor of Agricultural Sciences, Senior Researcher

Department of Animal Productivity Biology named after academician O.V. Kvasnytskyi

Anatolii Shostia, Poltava State Agrarian University

Doctor of Agricultural Sciences, Senior Researcher

Department of Production Technology Livestock Products

Tetiana Ovsiannikova, National Technical University "Kharkiv Polytechnic Institute"

PhD, Associate Professor

Department of Organic Synthesis and Pharmaceutical Technologies

Tetiana Falalieieva, National Technical University "Kharkiv Polytechnic Institute"

PhD, Associate Professor

Department of Organic Synthesis and Pharmaceutical Technologies

Larysa Marushko, Lesya Ukrainka Volyn National University

Doctor of Pedagogical Sciences, Associate Professor

Department of Organic and Pharmaceutical Chemistry

Yevhen Semenko, National Academy of the National Guard of Ukraine

PhD

Department of Logistics of Units

Sergii Zygin, Kharkiv National University of Radio Electronics

Department of Design Automation

References

  1. Babadi, A. A., Rahmati, S., Fakhlaei, R., Barati, B., Wang, S., Doherty, W., Ostrikov, K. (Ken). (2022). Emerging technologies for biodiesel production: Processes, challenges, and opportunities. Biomass and Bioenergy, 163, 106521. https://doi.org/10.1016/j.biombioe.2022.106521
  2. Mahlia, T. M. I., Syazmi, Z. A. H. S., Mofijur, M., Abas, A. E. P., Bilad, M. R., Ong, H. C., Silitonga, A. S. (2020). Patent landscape review on biodiesel production: Technology updates. Renewable and Sustainable Energy Reviews, 118, 109526. https://doi.org/10.1016/j.rser.2019.109526
  3. Sytnik, N., Kunitsia, E., Mazaeva, V., Kalyna, V., Chernukha, A., Vazhynskyi, S. et al. (2021). Rational conditions of fatty acids obtaining by soapstock treatment with sulfuric acid. Eastern-European Journal of Enterprise Technologies, 4 (6 (112)), 6–13. https://doi.org/10.15587/1729-4061.2021.236984
  4. Kurczyński, D., Wcisło, G., Leśniak, A., Kozak, M., Łagowski, P. (2022). Production and Testing of Butyl and Methyl Esters as New Generation Biodiesels from Fatty Wastes of the Leather Industry. Energies, 15 (22), 8744. https://doi.org/10.3390/en15228744
  5. Ali Ijaz Malik, M., Zeeshan, S., Khubaib, M., Ikram, A., Hussain, F., Yassin, H., Qazi, A. (2024). A review of major trends, opportunities, and technical challenges in biodiesel production from waste sources. Energy Conversion and Management: X, 23, 100675. https://doi.org/10.1016/j.ecmx.2024.100675
  6. Konovalov, S., Patrylak, L., Zubenko, S., Okhrimenko, M., Yakovenko, A., Levterov, A., Avramenko, A. (2021). Bench Motor Testing of Blended Fuels on their Basis. Chemistry & Chemical Technology, 15 (1), 105–117. https://doi.org/10.23939/chcht15.01.105
  7. Konovalov, S. V., Zubenko, S. O., Patrylak, L. K., Yakovenko, A. V. (2021). Fuel-grade sunflower oil butyl esters: synthesis, purification, oxidation stability. Catalysis and Petrochemistry, 32, 40–53. https://doi.org/10.15407/kataliz2021.32.040
  8. Navas, M. B., Lick, I. D., Bolla, P. A., Casella, M. L., Ruggera, J. F. (2018). Transesterification of soybean and castor oil with methanol and butanol using heterogeneous basic catalysts to obtain biodiesel. Chemical Engineering Science, 187, 444–454. https://doi.org/10.1016/j.ces.2018.04.068
  9. Gaide, I., Makareviciene, V., Sendzikiene, E., Gumbytė, M. (2023). Rapeseed Oil Transesterification Using 1-Butanol and Eggshell as a Catalyst. Catalysts, 13 (2), 302. https://doi.org/10.3390/catal13020302
  10. Sathish Kumar, R., Krupa Vara Prasad, A. (2019). Environment friendly butyl ester biodiesel production from mahua oil: optimization and characterization. SN Applied Sciences, 1 (8). https://doi.org/10.1007/s42452-019-0913-6
  11. Ilmi, M., Abduh, M. Y., Hommes, A., Winkelman, J. G. M., Hidayat, C., Heeres, H. J. (2018). Process Intensification of Enzymatic Fatty Acid Butyl Ester Synthesis Using a Continuous Centrifugal Contactor Separator. Industrial & Engineering Chemistry Research, 57 (2), 470–482. https://doi.org/10.1021/acs.iecr.7b03297
  12. Sousa, R. R. de, Lázaro, C. da C., Gomes, C. B. de S. M. R., Silva, A. S. da, Fernandez-Lafuente, R., Ferreira-Leitão, V. S. (2023). Butyl-esters synthesis from palm fatty acid distillate catalyzed by immobilized lipases in solvent-free system – Optimization using a simplified method (SER). Process Biochemistry, 128, 158–166. https://doi.org/10.1016/j.procbio.2023.02.030
  13. Todeschini, J. K. P., Aguieiras, E. C. G., Castro, A. M. de, Langone, M. A. P., Freire, D. M. G., Rodrigues, R. C. (2016). Synthesis of butyl esters via ultrasound-assisted transesterification of macaúba (Acrocomia aculeata) acid oil using a biomass-derived fermented solid as biocatalyst. Journal of Molecular Catalysis B: Enzymatic, 133, S213–S219. https://doi.org/10.1016/j.molcatb.2017.01.007
  14. Wallis, C., Cerny, M., Lacroux, E., Mouloungui, Z. (2017). Recovery of slaughterhouse Animal Fatty Wastewater Sludge by conversion into Fatty Acid Butyl Esters by acid-catalyzed esterification. Waste Management, 60, 184–190. https://doi.org/10.1016/j.wasman.2016.07.003
Identifying of rational conditions for etherification of sunflower soapstock fatty acids

Downloads

Published

2025-04-30

How to Cite

Birta, G., Levoshko, N., Knysh, V., Usenko, S., Shostia, A., Ovsiannikova, T., Falalieieva, T., Marushko, L., Semenko, Y., & Zygin, S. (2025). Identifying of rational conditions for etherification of sunflower soapstock fatty acids. Eastern-European Journal of Enterprise Technologies, 2(6 (134), 6–13. https://doi.org/10.15587/1729-4061.2025.326031

Issue

Section

Technology organic and inorganic substances