Improving the efficiency of evaporation plants that produce condensed milk by applying liquid-vapor jet units

Authors

DOI:

https://doi.org/10.15587/1729-4061.2025.339764

Keywords:

evaporation unit, liquid-vapor jet unit, condensed milk, recompression, efficiency, thermal economics

Abstract

This study's object is the evaporation unit that produces condensed milk.

The problem of low efficiency of evaporation units producing condensed milk has been solved by replacing steam jet ejectors with fundamentally new two-phase jet devices represented by liquid-vapor jet units. Their operational process is based on a jet thermocompression principle, which makes it possible to reduce the consumption of boiler steam, which is used in steam jet ejectors as a working jet of active flow. In liquid-vapor jet devices, boiler steam is used only to heat the working fluid of the active flow in a heat exchanger-heater. Given this, it is possible to reduce its consumption by 2.95 times and achieve the economic effect averaging USD 1,337.

Another advantage of liquid-vapor jet units is that the generation of working steam occurs in the supersonic part of the active flow nozzle. As a result, it is possible to improve the degree of increase in the pressure of the secondary flow and abandon its multi-stage compression as is implemented in steam jet ejectors. This further increases the efficiency of installations based on such units by 25–30% compared to steam jet ejectors.

And, most importantly, the use of liquid-vapor jet devices makes it possible to simplify the design of the evaporation unit and switch from a two-case to a single-case scheme. This provides a reduction in the cost of a product unit by an average of USD 450 per ton.

This paper reports the thermodynamical, exergy, and thermoeconomic analyses. As a result of the study, it was found that the modernization of evaporation units that produce condensed milk by using liquid-vapor jet unit makes it possible to improve the efficiency of such systems by 2.1 times on average

Author Biographies

Serhii Sharapov, Sumy State University

PhD

Department of Technical Thermal Physics

Sviatoslav Yevtushenko, Sumy State University

PhD Student

Department of Technical Thermal Physics

Anton Verbytskiy, Sumy State University

PhD Student

Department of Technical Thermal Physics

Maksym Skydanenko, Sumy State University

PhD, Associate Professor

Department of Chemical Engineering

Serhii Khovanskyi, Sumy State University

PhD

Department of Applied Hydro- and Aeromechanics

References

  1. Deeth, H. C., Lewis, M. J. (2017). High Temperature Processing of Milk and Milk Products. John Wiley & Sons. https://doi.org/10.1002/9781118460467
  2. Hamzaoui, M., Nesreddine, H., Aidoun, Z., Balistrou, M. (2018). Experimental study of a low grade heat driven ejector cooling system using the working fluid R245fa. International Journal of Refrigeration, 86, 388–400. https://doi.org/10.1016/j.ijrefrig.2017.11.018
  3. Śmierciew, K., Pawluczuk, A., Gagan, J., Butrymowicz, D. (2019). Thermodynamic analysis of two-phase injector for various working fluids. Applied Thermal Engineering, 157, 113713. https://doi.org/10.1016/j.applthermaleng.2019.113713
  4. Prestes, A. A., Helm, C. V., Esmerino, E. A., Silva, R., Prudencio, E. S. (2022). Conventional and alternative concentration processes in milk manufacturing: a comparative study on dairy properties. Food Science and Technology, 42. https://doi.org/10.1590/fst.08822
  5. Yang, D., Leng, B., Li, T., Li, M. (2020). Energy Saving Research on Multi-effect Evaporation Crystallization Process of Bittern Based on MVR and TVR Heat Pump Technology. American Journal of Chemical Engineering, 8 (3), 54. https://doi.org/10.11648/j.ajche.20200803.11
  6. Croguennec, T., Jeantet, R., Schuck, P. (2016). From Milk to Dairy Products. Handbook of Food Science and Technology 3, 1–63. https://doi.org/10.1002/9781119296225.ch1
  7. Besagni, G., Mereu, R., Inzoli, F. (2016). Ejector refrigeration: A comprehensive review. Renewable and Sustainable Energy Reviews, 53, 373–407. https://doi.org/10.1016/j.rser.2015.08.059
  8. Liang, L., Qi, C., Wang, X., Jin, Q., McClements, D. J. (2017). Influence of Homogenization and Thermal Processing on the Gastrointestinal Fate of Bovine Milk Fat: In Vitro Digestion Study. Journal of Agricultural and Food Chemistry, 65 (50), 11109–11117. https://doi.org/10.1021/acs.jafc.7b04721
  9. Dos Santos Morais, R., Louvet, N., Borges, F., Dumas, D., Cvetkovska-Ben Mohamed, L., Barrau, S. et al. (2021). Impact of Lacticaseibacillus rhamnosus GG on the Emulsion Stability of Raw Milk. Foods, 10 (5), 991. https://doi.org/10.3390/foods10050991
  10. Besagni, G., Cristiani, N., Croci, L., Guédon, G. R., Inzoli, F. (2021). Multi-scale evaluation of ejector performances: The influence of refrigerants and ejector design. Applied Thermal Engineering, 186, 116502. https://doi.org/10.1016/j.applthermaleng.2020.116502
  11. Riaz, F., Yam, F. Z., Qyyum, M. A., Shahzad, M. W., Farooq, M., Lee, P. S., Lee, M. (2021). Direct Analytical Modeling for Optimal, On-Design Performance of Ejector for Simulating Heat-Driven Systems. Energies, 14 (10), 2819. https://doi.org/10.3390/en14102819
  12. Mahmoudian, J., Mazzelli, F., Milazzo, A., Malpress, R., Buttsworth, D. R. (2021). Experiments on water vapour condensation within supersonic nozzle flow generated by an impulse tunnel. International Journal of Multiphase Flow, 134, 103473. https://doi.org/10.1016/j.ijmultiphaseflow.2020.103473
  13. Grazzini, G., Milazzo, A., Mazzelli, F. (2018). Ejectors for Efficient Refrigeration. Springer International Publishing. https://doi.org/10.1007/978-3-319-75244-0
  14. Milazzo, A., Rocchetti, A. (2015). Modelling of ejector chillers with steam and other working fluids. International Journal of Refrigeration, 57, 277–287. https://doi.org/10.1016/j.ijrefrig.2015.05.015
  15. Sarevski, V. N., Sarevski, M. N. (2012). Characteristics Of R718 Thermocompression Refrigerating / Heat Pump Systems With Two-Phase Ejectors. International Refrigeration and Air Conditioning Conference. Available at: https://docs.lib.purdue.edu/iracc/1214/
  16. Assari, M. R., Tabrizi, H. B., Beik, A. J. G., Shamesri, K. (2022). Numerical Study of Water-air Ejector using Mixture and Two-phase Models. International Journal of Engineering, 35 (2), 307–318. https://doi.org/10.5829/ije.2022.35.02b.06
  17. Topal, H. İ., Tol, H. İ., Kopaç, M., Arabkoohsar, A. (2022). Energy, exergy and economic investigation of operating temperature impacts on district heating systems: Transition from high to low-temperature networks. Energy, 251, 123845. https://doi.org/10.1016/j.energy.2022.123845
  18. Khoshgoftar Manesh, M. H., Onishi, V. C. (2021). Energy, Exergy, and Thermo-Economic Analysis of Renewable Energy-Driven Polygeneration Systems for Sustainable Desalination. Processes, 9 (2), 210. https://doi.org/10.3390/pr9020210
  19. Sharapov, S., Yevtushenko, S., Panchenko, V., Kozin, V., Ivchenko, O. (2022). Improving the efficiency of condensation installations of steam turbines by applying liquid-vapor ejector. Eastern-European Journal of Enterprise Technologies, 4 (8 (118)), 44–51. https://doi.org/10.15587/1729-4061.2022.263331
  20. Sharapov, S., Krmela, J., Husiev, D., Verbytskiy, A., Bocko, J. (2024). Heat Utilization in Boiler Plants by Using Liquid-Vapor Jet Apparatus. Journal of Engineering Sciences, 11 (2), G1–G8. https://doi.org/10.21272/jes.2024.11(2).g1
  21. Sharapov, S., Mižáková, J., Husiev, D., Panchenko, V., Ivanov, V., Pavlenko, I., Židek, K. (2022). Vapor Overproduction Condition Monitoring in a Liquid–Vapor Ejector. Processes, 10 (11), 2383. https://doi.org/10.3390/pr10112383
  22. Bergantini Botamede, B., Oliveira Salviano, L. (2023). Thermodynamic analysis of concentrated solar energy layouts integrated with combined power system. Applied Thermal Engineering, 229, 120618. https://doi.org/10.1016/j.applthermaleng.2023.120618
  23. Szablowski, L., Morosuk, T. (2022). Advanced Exergy Analysis of Adiabatic Underwater Compressed Air Energy Storage System. Entropy, 25 (1), 77. https://doi.org/10.3390/e25010077
  24. Szablowski, L., Krawczyk, P., Wolowicz, M. (2021). Exergy Analysis of Adiabatic Liquid Air Energy Storage (A-LAES) System Based on Linde–Hampson Cycle. Energies, 14 (4), 945. https://doi.org/10.3390/en14040945
  25. Tashtoush, B., Songa, I., Morosuk, T. (2022). Exergoeconomic Analysis of a Variable Area Solar Ejector Refrigeration System under Hot Climatic Conditions. Energies, 15 (24), 9540. https://doi.org/10.3390/en15249540
  26. Elmorsy, L., Morosuk, T., Tsatsaronis, G. (2022). Comparative exergoeconomic evaluation of integrated solar combined-cycle (ISCC) configurations. Renewable Energy, 185, 680–691. https://doi.org/10.1016/j.renene.2021.12.108
  27. Tashtoush, B., Morosuk, T., Chudasama, J. (2020). Exergy and Exergoeconomic Analysis of a Cogeneration Hybrid Solar Organic Rankine Cycle with Ejector. Entropy, 22 (6), 702. https://doi.org/10.3390/e22060702
  28. Elmorsy, L., Morosuk, T., Tsatsaronis, G. (2020). Exergy-Based Analysis and Optimization of an Integrated Solar Combined-Cycle Power Plant. Entropy, 22 (6), 655. https://doi.org/10.3390/e22060655
Improving the efficiency of evaporation plants that produce condensed milk by applying liquid-vapor jet units

Downloads

Published

2025-10-23

How to Cite

Sharapov, S., Yevtushenko, S., Verbytskiy, A., Skydanenko, M., & Khovanskyi, S. (2025). Improving the efficiency of evaporation plants that produce condensed milk by applying liquid-vapor jet units. Eastern-European Journal of Enterprise Technologies, 5(11 (137), 6–14. https://doi.org/10.15587/1729-4061.2025.339764

Issue

Section

Technology and Equipment of Food Production