Design of a universal apparatus for heat treatment of meat and vegetable cooked and smoked products with the addition of dried semi-finished products of a high degree of readiness to the recipe

Authors

DOI:

https://doi.org/10.15587/1729-4061.2023.285406

Keywords:

meat and vegetable cooked and smoked products, universal smoking device, hot and cold smoking, film electric heater

Abstract

The object of the study is the process of smoking a molded meat-vegetable product with the addition of a dried semi-finished product of a high degree of readiness based on Jerusalem artichoke, zucchini, and carrots.

Combined health products will satisfy the demand of end users for functional products of the new generation and will solve the technological problems of manufacturers in accordance with European competitiveness procedures. They will expand the offer of products with rational nutritional, taste, aesthetic characteristics that will meet the modern trends of craft producers, NoReCa business, and consumer expectations.

A universal device for heat treatment of meat and vegetable products under hot and cold smoking conditions has been designed based on a film-like resistive electric heater of the radiating type. The device uses Peltier elements placed on the outer surface of the smoke generator and, at a temperature of 45 °C, they form a low-voltage power supply (~3...4 W) from the conversion of secondary heat. Cold smoking is carried out in the temperature range up to 25 °С, provided that the outer surface of the heater is covered with a coil heat exchanger through which the coolant passes. During hot smoking, the air medium is in the heat exchanger (additional thermal insulation of the chamber).

The uniformity of the temperature field of the meat-vegetable product (meatloaf with a diameter of 0.08±0.01 m) during hot smoking has been confirmed, provided that the center of the loaf reaches 65 °C and the total duration of the process is 5.5 hours. The introduction of dried semi-finished products of a high degree of readiness into the recipe of meat loaves increases the yield of the product by 18 % and the mass fraction of protein by 25 %. The moisture retention capacity of the experimental meat product increases by 11 % with a 33 % decrease in calorie content, which indicates an improvement in its quality indicators compared to the analog

Author Biographies

Andrii Zahorulko, State Biotechnological University

PhD, Associate Professor

Department of Equipment and Engineering of Processing and Food Industries

Aleksey Zagorulko, State Biotechnological University

PhD, Associate Professor

Department of Equipment and Engineering of Processing and Food Industries

Nataliia Savytska, State Biotechnological University

Doctor of Economic Sciences, Professor

Department of Marketing, Reputation and Customer Experience Management

Sofiia Minenko, State Biotechnological University

PhD, Senior Lecturer

Department of Management, Business and Administration

Andrii Pugach, Dnipro State Agrarian and Economic University

Doctor of Public Administration Sciences, Professor, Dean

Faculty of Engineering and Technology

Nataliia Ponomarenko, Dnipro State Agrarian and Economic University

PhD, Associate Professor

Department of Tractors and Agricultural Machines

Ruslan Zakharchenko, National University «Yuri Kondratyuk Poltava Polytechnic»

PhD, Associate Professor

Department of Automation, Electronics and Telecommunications

Oksana Pikula, Vinnytsia National Agrarian University

PhD, Associate Professor

Department of Veterinary Hygiene, Sanitation and Expertise

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Design of a universal apparatus for heat treatment of meat and vegetable cooked and smoked products with the addition of dried semi-finished products of a high degree of readiness to the recipe

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Published

2023-08-31

How to Cite

Zahorulko, A., Zagorulko, A., Savytska, N., Minenko, S., Pugach, A., Ponomarenko, N., Zakharchenko, R., & Pikula, O. (2023). Design of a universal apparatus for heat treatment of meat and vegetable cooked and smoked products with the addition of dried semi-finished products of a high degree of readiness to the recipe. Eastern-European Journal of Enterprise Technologies, 4(11 (124), 73–82. https://doi.org/10.15587/1729-4061.2023.285406

Issue

Vol. 4 No. 11 (124) (2023): Technology and Equipment of Food Production

Section

Technology and Equipment of Food Production

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Copyright (c) 2023 Andrii Zahorulko, Aleksey Zagorulko, Nataliia Savytska, Sofiia Minenko, Andrii Pugach, Nataliia Ponomarenko, Ruslan Zakharchenko, Oksana Pikula

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