Analysis of the influence of the systemic welding coordination on the quality level of joints

Authors

DOI:

https://doi.org/10.15587/1729-4061.2020.204364

Keywords:

welding, welding coordination, quality assurance, statistical control, process approach

Abstract

The need for welding coordination is due to the significant risks of non-compliance with the requirements for welded joints. It is known that the request of coordination standards in welding streamlines the work of ensuring the quality of welding, it is positively perceived by customers and other stakeholders. However, the effect of systemic welding coordination on objective indicators of the quality of welded joints during production requires detailed studying.

The comparative statistical analysis of the effect of systemic welding coordination on the level of welded joints’ quality was preceded by the process-oriented development and implementation of a set of procedures for the coordination of welding operations in the production of welded frames. A scheme of interaction and the classification of coordination procedures in welding have been proposed. The procedures were divided into three groups. The first group includes long-term welding quality procedures. The second group is the procedures for ensuring the quality of welding in the execution of a Request (Order, Contract). The third group consists of procedures to ensure and improve the quality of welding a joint. The implementation of regulatory-oriented content of the procedures ensures the admission of personnel with necessary qualifications, the application of appropriate welding equipment, materials, technical documentation, thermal treatment, technical control. All this together ensures that the requirements for the welded joint, the specified thickness of the main metal, the type of a joint and seam, are met.

Data on the quality of welded frames during production were obtained prior to and after the introduction of the international standards of welding coordination. Using the Shewhart charts has shown that ensuring quality by the welding coordination could stabilize the welding process, translating it into a statically manageable state while doubling the proportion of nonconforming units in the sample

Author Biographies

Oleh Haievskyi, National Technical University of Ukraine "Igor Sikorsky Kyiv Polytechnic Institute" Peremohy ave., 37, Kyiv, Ukraine, 03056

PhD, Associate Professor

Department of Welding Technology

Viktor Kvasnytskyi, National Technical University of Ukraine "Igor Sikorsky Kyiv Polytechnic Institute" Peremohy ave., 37, Kyiv, Ukraine, 03056

Doctor of Technical Sciences, Professor

Department of Welding Technology

Volodymyr Haievskyi, National Technical University of Ukraine "Igor Sikorsky Kyiv Polytechnic Institute" Peremohy ave., 37, Kyiv, Ukraine, 03056

PhD

Department of Welding Technology

Constantine Zvorykin, National Technical University of Ukraine "Igor Sikorsky Kyiv Polytechnic Institute" Peremohy ave., 37, Kyiv, Ukraine, 03056

PhD, Associate Professor

Department of Welding Technology

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Published

2020-10-31

How to Cite

Haievskyi, O., Kvasnytskyi, V., Haievskyi, V., & Zvorykin, C. (2020). Analysis of the influence of the systemic welding coordination on the quality level of joints. Eastern-European Journal of Enterprise Technologies, 5(1 (107), 98–109. https://doi.org/10.15587/1729-4061.2020.204364

Issue

Vol. 5 No. 1 (107) (2020): Engineering technological systems

Section

Engineering technological systems

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Copyright (c) 2020 Олег Анатольевич Гаевский, Виктор Вячеславович Квасницкий, Владимир Олегович Гаевский, Константин Олегович Зворыкин

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